Case Studies
 Marine Engineering Field - Machining of Duplex Stainless Steel Sealing Rings for Subsea Oil Wellheads
Marine Engineering Field - Machining of Duplex Stainless Steel Sealing Rings for Subsea Oil Wellheads

 Corrosion Resistance and Pressure Bearing Capacity


Demand Pain Points: A marine engineering firm needed S32750 duplex stainless steel subsea wellhead sealing rings (Ra0.4 roughness, 5000h salt spray resistance, 34.5MPa pressure bearing), with prior products failing corrosion and pressure tests.

Solution: Material control + 3-step machining + passivation met API 6A specs, cutting maintenance costs by 40% as the first qualified domestic supplier.

Demand Pain Points: Corrosion Resistance and Pressure Bearing Capacity


Demand Pain Points: A marine engineering firm needed S32750 duplex stainless steel subsea wellhead sealing rings (Ra0.4 roughness, 5000h salt spray resistance, 34.5MPa pressure bearing), with prior products failing corrosion and pressure tests.

Solution: Material control + 3-step machining + passivation met API 6A specs, cutting maintenance costs by 40% as the first qualified domestic supplier.


Optical Instrument Field - Machining of Titanium Alloy Lens Mounts for Satellite Remote Sensing Cameras
Optical Instrument Field - Machining of Titanium Alloy Lens Mounts for Satellite Remote Sensing Cameras

Dimensional Stability and Light Weight Requirements


Demand Pain Points: An aerospace optical institute required Ti-6Al-4V ELI titanium satellite lens mounts (≤80g, ≤0.002mm parallelism, matched CTE, radiation resistance), with traditional machining failing on weight and CTE.

Solution: Topology optimization + precision grinding + cryogenic treatment met all specs, boosting camera imaging resolution by 15%.


Dimensional Stability and Light Weight Requirements


Demand Pain Points: An aerospace optical institute required Ti-6Al-4V ELI titanium satellite lens mounts (≤80g, ≤0.002mm parallelism, matched CTE, radiation resistance), with traditional machining failing on weight and CTE.

Solution: Topology optimization + precision grinding + cryogenic treatment met all specs, boosting camera imaging resolution by 15%.


Automotive Electronics Field - Machining of Copper Alloy Connector Pins for Autonomous Driving Controllers
Automotive Electronics Field - Machining of Copper Alloy Connector Pins for Autonomous Driving Controllers

Conductivity and Vibration Resistance Balance


Demand Pain Points: A global auto-electronics supplier needed C1100 copper L4 autonomous-driving connector pins (≥98% IACS conductivity, ≤0.005mm concentricity, 3μm gold plating), with prior 15% vibration-test failure rate.

Solution: Swiss CNC turning + composite plating + micro-indentation cut failure rate to 0.3%, meeting mass-production needs for North American new energy vehicles.

Conductivity and Vibration Resistance Balance


Demand Pain Points: A global auto-electronics supplier needed C1100 copper L4 autonomous-driving connector pins (≥98% IACS conductivity, ≤0.005mm concentricity, 3μm gold plating), with prior 15% vibration-test failure rate.

Solution: Swiss CNC turning + composite plating + micro-indentation cut failure rate to 0.3%, meeting mass-production needs for North American new energy vehicles.